Honda Rincon TRX 680 Service Repair Manual Years: ( 2006 2007 2008 2009 ) Rincon TRX680 TRX680FA TRX680FGA ( 06 07 08 09 ) – PDF DOWNLOAD !

Download Honda Rincon TRX 680 Service Repair Manual Years: ( 2006 2007 2008 2009 ) Rincon TRX680 TRX680FA TRX680FGA ( 06 07 08 09 ) – PDF DOWNLOAD !

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2006 – 2009 HONDA RINCON TRX 680 SERVICE / REPAIR MANUAL FOR YEARS: ( 2006 2007 2008 2009 ) HONDA RINCON TRX680 TRX680FA TRX680FGA ( 06 07 08 09 ) DIY (DO-IT-YOURSELF) OFFICIAL FACTORY SERVICE / REPAIR / MAINTENANCE MANUAL – PDF DOWNLOAD !

( VERY HIGH QUALITY FACTORY SERVICE MANUAL – 37 MB !! )

File Format: PDF
Compatible: All Versions of Windows & Mac
Downloadable: YES
Language: English
Requirements: Adobe PDF Reader

MANUAL COVERS:
============

2006 Honda TRX680FA Rincon
2006 Honda TRX680FGA Rincon
2007 Honda TRX680FA Rincon
2007 Honda TRX680FGA Rincon
2008 Honda TRX680FA Rincon
2008 Honda TRX680FGA Rincon
2009 Honda TRX680FA Rincon
2009 Honda TRX680FGA Rincon

SERVICE MANUAL COVERS:
===================

GENERAL INFORMATION
LUBRICATION
MAINTENANCE
FUEL SYSTEM
ENGINE REMOVAL/INSTALLATION
CYLINDER HEAD/VALVES
CYLINDER/PISTON
CLUTCH/OIL PUMP/KICK STARTER
ALTERNATOR/GEARSHIFT LINKAGE
CRANKCASE/TRANSMISSION/
CRANKSHAFT
FRONT WHEEL/SUSPENSIONSTEERING
REAR WHEELS
REAR SUSPENSION
HYDRAULIC BRAKES
REAR FENDER/SEAT/EXHAUST SYSTEM
ELECTRICAL SYSTEM
TROUBLESHOOTING
INDEX

PLUS A LOT LOT MORE …

EACH SECTION IN TURN IS DIVIDED INTO A NUMBER OF SUBSECTIONS ( ALL BOOKMARKED AND INDEXED FOR EASY NAVIGATION …)

A FEW SUBSECTIONS ARE MENTIONED BELOW

Eg:

1. GENERAL INFORMATION

SERVICE RULES -2
MODEL IDENTIFiCATION..···························· -3
GENERAL SPECiFiCATIONS····················.···· -5
LUBRICATION SYSTEM
SPECiFiCATiONS··········································· -7
FUEL SYSTEM SPECiFiCATIONS················· -7
COOLING SYSTEM SPECIFICATIONS -7
CYLINDER HEADIVALVE/CAMSHAFT
SPECiFiCATIONS········································… -8
CYLINDER/PISTON SPECiFiCATIONS········· ·8
ALTERNATOR/STARTER CLUTCH
SPECIFICATIONS ·8
SUB·TRANSMISSION/GEARSHIFT
LINKAGE SPECIFICATIONS··..·······················9
CRANKCASE/CRANKSHAFT/BALANCER
SPECIFICATIONS ·9
DRIVETRAIN SPECIFICATIONS ..···················9
FRONT WHEEL/SUSPENSION/STEERING
SPECiFiCATIONS········································… -9
REAR WHEEl/SUSPENSION
SPECiFiCATIONS..···········································9
BRAKE SYSTEM SPECIFICATIONS..···········1-10
FRONT DRIVING MECHANISM
SPECIFICATIONS·· ················0
REAR DRIVING MECHANISM
SPECiFiCATIONS···· t-t 0
BATTERY/CHARGING SYSTEM
SPECiFiCATiONS···· t-t 0
IGNITION SYSTEM SPECIFICATIONS ,.
ELECTRIC STARTER SPECIFICATIONS ,.
LIGHTS/METERS/SWITCHES
SPECIFICATIONS·· ,.
STANDARD TORQUE VALUES ····················2
ENGINE & FRAME TORQUE VALUES········1-12
LUBRICATION & SEAL POINTS ···················17
CABLE & HARNESS ROUTING ····················20
EMISSION CONTROL SYSTEMS ················-39

3. FRAME/BODY PANELS/EXHAUST SYSTEM

SERVICE INFORMATION ······························3·2
TROUBLESHOOTING 3·2
BODY PANEL LOCATIONS ···························3·3
TRIM CLip··················································· …. 3·4
SEAT·················································· ············· 3·4
RIGHT SIDE COVER···· 3-5
STEERING COVER········································· 3-5
FUEL TANK COVER····································..· 3-5
FUEL TANK SIDE COVER···························..· 3-6
CENTER MUD GUARD·······························..· 3-7
FRONT MUD GUARD 3-8
INNER FENDER···········································..· 3-9
FRONT GRILLE ·············································3-10
FRONT CARRY PIPE·····································3-10
FRONT CARRIER ··········································3-11
FRONT FENDER············································3-11
MUFFLER PROTECTOR 3.12
REAR CARRIER/MUD GUARD · · 3-13
REAR FENDER ·..·· ·3-14
OUTER FENDER · · ·3-16
ENGINE GUARD ·..· ·3-17
ENGINE SIDE COVER ·3-17
METER COVER ..· · ·3-18
EXHAUST SYSTEM · · ·..3-19
3

SERVICE INFORMATION 4·2
MAINTENANCE SCHEDULE 4-3
FUel LINE 4-4
THROITLE OPERATION · · · · 4-4
AIR CLEANER · · · 4·5
AIR CLEANER HOUSING DRAIN HOSE……· 4-7
SPARK PLUG 4-7
VALVE CLEARANCE · · 4-8
ENGINE OIL ·..· · · 4·10
ENGINE OIL FILTER· · · ·..· 4-12
RADIATOR COOLANT · 4-12
COOLING SySTEM ·..· · · 4-13
DRIVE SHAFT BOOTS· 4-14
4. MAINTENANCE
..
REAR FINAL GEAR CASE OIL AND
DIFFERENTIAL OIL · ·..· 4-15
BRAKE FLUID..· · ·..· 4-17
BRAKE PADS WEAR · · · ·4-18
BRAKE LIGHT SWITCH ·..·..· ·..4-19
BRAKE SYSTEM · ·..· · ·4-19
SKID PLATE, ENGINE GUARD · ·4-20
SUSPENSION ..·……..·……..·..·……·….·……….·4-21
SPARK ARRESTER……..·……….·..·..·..·….·….·4-21
NUTS, BOLTS, FASTENERS· ·4-22
WHEELSITIRES ……..·……·….·……..·..·……….·4·22
STEERING SHAFT HOLDER BEARING ..·….4·22
STEERING SYSTEM ..· · ·4·23
4

SYSTEM COMPONENTS 17,2
SERVICE INFORMATION 17-4
TROUBLESHOOTING 17-6
BRAKE FLUID REPLACEMENT/
AIR BLEEDING ·…·········································17-7
BRAKE PAD/DiSC·..· · · 17-10
17. BRAKE SYSTEM
FRONT MASTER CYLINDER ..·..·..· ·17-13
FRONT BRAKE CALIPER · ·17-17
REAR BRAKE MASTER CYLINDER/
BRAKE PEDAL · ·..: · · ·17-21
REAR BRAKE CALIPER · 17-27
REAR BRAKE DISC ···..· ··..·..· ·17-

25. TROUBLESHOOTING
ENGINE DOES NOTSTART OR IS
HARD TOSTART 25-2
ENGINE LACKS POWER 25-3
POOR PERFORMANCE ATLOW AND
IDLE SPEED···················································25·5
POOR PERFORMANCE ATHIGH SPEED····25-6
POOR HANDLlNG·········································25-6
25-

6. FUEL SYSTEM (PGM-FI)
– SYSTEM COMPONENTS 6·2
SERVICE INFORMATION ·························…··6·3
SYMPTOM TROUBLESHOOTING 6·5
PGM-FI SYSTEM LOCATION 6-6
PGM-FI SYSTEM DIAGRAM 6-7
PGM-FI CONNECTOR LOCATION 6-8
PGM·FI TROUBLESHOOTING
INFORMATION 6·13
PGM-A DTC INDEX ·..··································6-17
DTC TROUBLESHOOTING·························· 6-18
MIL CIRCUIT INSPECTION·························· 6·31
FUEL LINE INSPECTION 6-32
SUB FUEL TANK/FUEL PUMP 6-36
FUEL PUMP RELAY······································6-38
FUEL TANK·················..················…·············6-39
AIR CLEANER HOUSING ·····························6-41
THROTILE BODY ·········································6-43
INJECTOR ·····················································6-48
ECT SENSOR················································6-50
BANK ANGLE SENSOR··························…··6·51
ENGINE STOP RELAY ··································6-52
PCM (POWERTRAIN CONTROL
MODULEI······················································6-53
ENGINE IDLE SPEED······················· ·6-55
IACV · · 6-56
6

————————————————————————————–

DETAILED INDEX:
=============

ACCESSORY SOCKET 23-5
AIR CLEANER 4-5
AIR CLEANER HOUSING 6-41
AIR CLEANER HOUSING DRAIN PLUG········· ·..········· 4·7
ALTERNATOR CHARGING COIL······ ·····..··,,· 20-8
ALTERNATOR STATORISTARTER REDUCTION
GEARS ·····················11-9
ALTERNATOR/STARTER CLUTCH
SPECIFICATIONS·· ····················1-8
AUTOMATIC TRANSMISSION SySTEM······················· 2-7
BANK ANGLE SENSOR : 6-51
BATTERY , ····..···20-6
BATTERY/CHARGING SYSTEM SPECIFICATION$·····,-,O
BODYPANELLOCATIONS ·····..· ···············..· · 3-3
BRAKE FLUID ····4-17
BRAKE FLUIDREPLACEMENT/AIR BLEEDING·..········ 17-7
BRAKE LIGHTSWITCH
LIGHTS/METERS/SWiTCHES·, ..·, 23·19
MAINTENANCE.._ ······4-19
BRAKE PAD/DiSC·· 17-10
BRAKE PADSWEAR 4-18
BRAKE SYSTEM 4-19
BRAKE SYSTEM SPECIFICATIONS ··..· ·······..·..········1·10
CABLE & HARNESS ROUTING , , 1-20
CAMSHAFT 9-16
CASE BEARING REPLACEMENT 18-22
CENTER MUD GUARD············ ·················..·3-7
CHARGING SYSTEM INSPECTION ···········..·..····..·· 20-7
COMBINATION METER ·······23-8
COMPONENTLOCATION
BATTERY/CHARGING SYSTEM ···..····..··············..···20-2
ELECTRIC STARTER 22-2
IGNITION SYSTEM 21-2
LIGHTS/METERS/SWITCHES······ ····..··················· 23-2
COOLANTREPLACEMENT ·7-6
COOLING SYSTEM ···· ············..·..···········..···4-13,7-5
COOLING SYSTEM SPECIFICATIONS: 1-7
CRANKCASE ASSEMBLy······..···,······· ········..·13-12
CRANKCASE BEARING REPLACEMENT ·….·……··· 13-10
CRANKCASE SEPARATION ···········….····· ·..····..········13-6
CRANKCASE/CRANKSHAFT/BALANCER
SPECIFICATIONS ··.. ··············….·······..··..··……····1·9
CRANKSHAFT ··················..············..·····13-7
CYLINDER COMPRESSION – 9-6
CYLINDER HEADASSEMBLy····· ..···············..····..···..··· 9-19
CYLINDER HEADCOVER ASSEMBLY/
INSTALLATION ,., ., , , ···9-22
CYLINDER HEADCOVER AEMOVAU
DISASSEMBLY __._ 9-6
CYLINDER HEAD DiSASSEMBLy·············..·..·······..· 9·10
CYLINDER HEADINSPECTION 9-11
CYLINDER HEADINSTALLATION·· 9-20
CYLINDER HEAD REMOVAL· 9-9
CYLINDER HEADNALVE/CAMSHAFT
SPECIFICATIONS ············ ········..· ·..·1-8
CYLINDER/PISTON INSPECTION···..· —— ..·10-5
CYLINDER/PISTON INSTALLATION 10-8
CYLINDER/PISTON REMOVAL····················· ..·..·..······.. 10-4
CYLINDER/PISTON SPECIFICATIONS ····..·········..········.. 1-8
DIFFERENTIAL ASSEMBLy ……··,·,········….···..··……….18-25
DIFFERENTIAL DISASSEMBLY/INSPECTION ···..······18-14
DIFFERENTIAL INSTALLATION 18-30
DIFFERENTIAL REMOVAL····_············ ..···············..···..·18-12
DIODE····..·..······· ······· – ·············..···..·22-14
DRIVE MODESELECT SWiTCH,,· · 14-46
DRIVE SHAFTBOOTS· ..·……·..,··········.., · ·4·14
DRIVETRAIN CONNECTOR LOCATION …., ·.. 14-17
DRIVETRAIN DTCINDEX······_·······················..····..···..·14-24
DRIVETRAIN OTC TROUBLESHOOTING 14-26
26. INDEX
DRIVETRAIN SPECIFICATIONS··················..················.. 1-9
DRIVETRAIN SySTEM DIAGRAM.. ·……·14-16
DRIVETRAIN SYSTEM LOCATION ……..·……·……··..·..14·15
DRIVETRAIN TROUBLESHOOTING
INFORMATION.. , , 14-20
DTC TROUBLESHOOTING ··············· ··········..,,··· 6-18
EeT SENSOR ······ ·······..·..·······6-50
ELECTRIC STARTER SPECIFICATIONS .. 1-11
EMISSIONCONTROL SYSTEMS·· · ·..· ·..·.. 1·39
ENGINE& FRAME TORQUE VALUES -12
ENGINE GUARD··….······..·····································..3-17
ENGINE IDLE SPEED······ ·..···············..···..·· ·,··6-55
ENGINEINSTALLATION . 8-8
ENGINE OIL ..··············..·······..· ···..·················,·..·······,,4-10
ENGINE OIL FILTER··· ..······ ···..·..·······················..,4-12
ENGINEREMOVAL····,·,,···········..················· ..····,···· 8-4
ENGINESIDE COVER…… .. 3·17
ENGINE STOPRELAy····..,·,· ,··········· ..,,· 6-52
EXHAUST SySTEM····..··· ··················..····3-19
FINAL DRIVE ASSEMBLY , 19-23
FINAL DRIVE DISASSEMBLY/INSPECTION 19-16
FINAL DRIVE INSPECTION · 19-14
FINAL DRIVE INSTALLATION· ········..·········· ····19·27
FINAL DRIVE REMOVAL ··,..· ·,··········,.. 19-12
FINAL GEARCASE BEARING REPLACEMENT · ··.. 19·21
FLYWHEEUSTARTER CLUTCH ..· ·..,,· · 11·14
FRONT BRAKE CALIPER ···,············ ···········..··17-17
FRONT BRAKE SWiTCH··· · ····· ·········..·· 23-20
FRONT CARRIER .. .. ·3-11
FRONT CARRY PIPE ············..······..· ···········,···..····3·10
FRONT CRANKCASE COVER ,..······ ················14-54
FRONT DRIVE SHAFT · 18-7
FRONT DRIVING MECHANISM SPECIFICATIONS·..·.. 1-10
FRONT FENDER·..·········· ·.. 3-11
FRONT GRILLE .,., ·3-10
FRONTMASTERCYLINDER,·· .., ······17·13
FRONT MUD GUARD·..· ,,· ·..· ·..·3·8
FRONT SHOCKABSORBER..· 15-22
FAONTWHEEL····· ·········,·,·········..· ·······15-11
FRONT WHEEUSUSPENSION/STEERING
SPECiFiCATIONS·.. , 1-9
FUELGAUGE/FUEL LEVEL SENSOR 23·10
FUELLINE ,., .., 4-4
FUEL LINE INSPECTION ·6-32
FUELPUMP RELAY ·..· · · ·6-38
FUELSYSTEM(PGM-Fl)····· ,..,,· ········..·..· 6-2
FUELSYSTEM SPECIFICATIONS..···..· ·..··········.. 1·7
FUELTANK ..,······ ········· ,·,········· ·..····6-39
FUEL TANK COVER ..· ·..····· ..······……·······..··..······3-5
FUELTANK SIDE COVER···..·..········ ········ ·· 3-6
GEAR POSITION SWITCH….·..····,··,· ..··..······ · 14-44
GEARSELECTOR LEVER LINKAGE ..·,,·..· 12-14
GEARSHIFT SWiTCH··..·············,..·..·….· ·····,·,·,,,14-45
GENERAL SPECiFiCATIONS······, ,··..······· ·········.. 1·5
GPS RECEIVER (GPS model only) 23·16
HANDLEBAR ,········ ·············15-6
HANDLEBAR SWiTCH ·····..····· ·,..·..··· ·..····..····23-7
HEADLIGHT …………………………. ···························23-4
HORN (AUSTRALIAtype onlyl ·····23·20
..,..(….I..:.:., o..:::::::::::::::::::. III
IACV (Idle Air Control Valve) , 2-4
IGNITION COIL……………………….. ······· ·..····21·7
IGNITION SWITCH ····· ·········,,,·,..····· ··23-6
IGNITIONSYSTEM INSPECTION , 21·5
IGNITIONSYSTEMSPECIFICATIONS ·· ·········1·11
IGNITION TIMING ·,· ·,····· ..······..· ··21·8
INJECTOR , , , 6·48
INNER FENDER ..·,··········..· ·····,·,·, ..·······..· ·..3·9
26-1
INDEX
LIGHTS/METERS/SWITCHES SPECIFICATIONS t-t 1
LUBRICATION & SEAL POINTS….·····..·..,,··……···········1-17
LUBRICATION SYSTEM DIAGRAM 5·2
LUBRICATION SYSTEMSPECiFiCATIONS··················· -7
METER COVER ,..,,, 3-18
MIL CIRCUIT INSPECTION·· ···········,,· ..·················· 6-31
MODEL IDENTIFICATION ··..··..············· ·..·········· …. 1·3
MUFFLER PROTECTOR……·····….···· ·,,· ··················3-12
NUTS, BOLTS,FASTENERS· ·······························4-22
OIL COOLER . .. ··················5-12
OIL PRESSURE CHECK
AUTOMATIC TRANSMISSION .. ··························14-12
LUBRICATION SYSTEM· ······················5-5
OIL PUMP .., ············ ·5-5
OUTER FENDER , ······3-16
PCM (POWERTRAIN CONTROL MODULE)·..········2-2.6-53
PGM-FI CONNECTOR LOCATION ·········· ···········6-8
PGM-FIOTC INDEX ·········· ·······,··········..····· ······ 6-17
PGM·Fl SYSTEM , 2-3
PGM-FISYSTEM DIAGRAM ., 6-7
PGM·FI SYSTEMLOCATION·················,,,··········..········6-6
PGM-FI TROUBLESHOOTING INFORMATION 6-13
RADIATOR COOLANT······ ····················4·12
RADIATOR RESERVE TANK 7-9
RADIATOR/COOLING FAN , 7-10
REAR BRAKE CALIPER..···········..··························· ·· 17-27
REAR BRAKE DISC···……·············..····..··,·,······· 17-34
REAR BRAKE MASTERCYLINDER/BRAKE
PEDAL· · , ········..·······17-21
REAR CARRIER/MUD GUARD···········.. ··················3-13
REAR CRANKCASE COVER ……·..·…., ……….·····..··…. 12-5
REAR DRIVE SHAFT·····….···························,·,,··············19-6
REAR DRIVING MECHANISM SPECIFICATIONS …….. 1-10
REAR FENDER ······· ··· ·..········3-14
REAR FINAL GEAR CASEOIL AND
DIFFERENTIAL Oil···········..···········································4-15
REAR SHOCKABSORBER/SUSPENSION ARM········ 16-10
REAR WHEEL ,·· ..··· 16-6
REAR WHEEUSUSPENSION SPECIFICATIONS ···· 1-9
RECOIL STARTER··..····· ····..·····,·· ······..,..,···········.. 11-5
REGU LATOR/RECTI FIER , 20-9
RIGHT SIDECOVER·· .. 3-5
SEAT ····················3-4
SELECTOR CABLEADJUSTMENT··..·········..·,,·········· 12-15
SERVICE INFORMATION ,., 4-3
ALTERNATOR/STARTEA CLUTCH ,,,,,,,, 11-3
BAITERY/CHARGINGSySTEM· ···· ·················20-3
BRAKE SYSTEM ···········17-4
COOLING SySTEM ····· ········· ······..··,,··,······ 7-3
CRANKCASE/CRANKSHAFT/BALANCER ·, ·13-3
CYLINDER HEADNALVE/CAMSHAFT····..··········· ··9·3
CYLINDER/PISTON ·········· ···············..········,,,···10·3
DRIVETRAIN SySTEM····· ···, ..·..····.., 14-3
ELECTRIC STARTER ., ,. 22-3
ENGINEREMOVAUINSTALLATION .. ·······8-3
FRAME/BODY PANELS/EXHAUST SYSTEM 3-2
FRONTDRlVINGMECHANISM ……….. ..·18-3
FRONTWHEEUSUSPENSION/STEERING·..··,,··,····15-3
FUEl SYSTEM (PGM-FI) ·········6-3
IGNITION SYSTEM ..· ,21-3
LIGHTS/METERS/SWiTCHES· · 2J..3
LUBRICATION SYSTEM .. 5·3
MAINTENANCE .. , , 4-2
REAR DRIVING MECHANISM· · · · 19-3
REAR WHEEUSUSPENSION · ················..··········16–3
SUB-TRANSMISSION/GEARSHIFT LINKAGE ..····..12-3
SERVICE RULES ..,,·,·········..······……·············,·,·········,. ,····1-2
SHIFTCLUTCH/MAINSHAFTASSEMBLy · 14-67
SHIFTCLUTCH/MAINSHAFTDiSASSEMBly·..········ 14-62
26-2
SHIFTVALVE BODY······ · ·147
SKID PLATE, ENGINE GUARD..·.., ···· 4·20
SPARK ARRESTER,·,,,,,,,,,,,,,··,·,,,,,,,,,,······..·..············..··4-21
SPARK PlUG············,··························..········ ·..·..·……4·7
STANDARD TORQUE VALUES ··· ·..··1-12
STARTER MorOR …,……. ······..················ ····22-6
STARTER RELAY SWITCH ·,· ..· 22-12
STEERING COVER ···..·..·..········ ········..·······..·..·..·······3-5
STEERING SHAFT·..·· ····..·· ·15-28
STEERING SHAFTHOLDER BEARING ·····..········ ······4-22
STEERING SYSTEM ······················..···· ·4-23
SUB FUEL TANK/FUI::L PUMP……….······….··········..······6-36
SUB·TRANSMISSION ···································..··……······12-9
SUB-TRANSMISSION1GEARSHIFT LINKAGE
SPECIFICATIONS ····..·····..· ····..···········..····· ·······1-9
SUSPENSiON···························..····..·..·..·..· · ·4·21
SUSPENSION ARM .. ············..·15-23
SYMPTOM TROUBLESHOOTING
DRIVETRAIN SYSTEM ·········..··· · · 14·6
FUEL SYSTEM (?GM-FI)··········· ..··· ·..·6-5
SYSTEM COMPONENTS
ALTERNATOR/STARTER CLUTCH ···..11-2
BRAKE SYSTEM··..························ ··..· ·······….··17-2
CRANKCASE/CRANKSHAFT/BALANCER ················13·2
CYLINDER HEADNALVE/CAMSHAFT ··,··,·,·······,·9-2
CYLINDERIPISTON ································..······· ···10-2
DRIVETRAIN SYSTEM ····························· · 12
ENGINE AEMOVAUINSTALLATION, ········8-2
FRONT DRIVING MECHANISM·····..· ··..18-2
FRONT WHEEUSUSPENSIONf$TEEAING ·····..· 15·2
FUEL SYSTEM (PGM-FI) · ·6-2
REAR DRIVING MECHANISM ·..·..····· ·..········ 19·2
REAR WHEEUSUSPENSION 16-2
SUB-TRANSMISSION/GEARSHIFT LINKAGE ..·······12-2
SYSTEM DIAGRAM
BATTERY/CHARGING SYSTEM ..·· ·· ·……20·2
ELECTRIC STARTl:.R .., , ·····..·..·22-2
IGNITION SYSTEM ······ ·..···21-2
SYSTEM FLOWPATTERN
CDOUNG SYSTEM , ·······7-2
SYSTEM TESTING, ·,,,· , 7-5
TAILLIGHT· , ·23-4
TEMPERATURE INDiCATORtTEMPERATURE
SENSOR , , ················23-13
THERMOSTAT , . ..,,..,., 7·8
THROTTLE BODy..,··..··,·.., , , ·····6-43
THROTTLE HOUSING ,,·,·,,···,··························..15-10
THROTTLE OPERATION ..····················..····..·……..··..·······4-4
TIE-ROD . , , ··········..·..·15-33
TIRES · ····15-11
TORQUE CONVERTER INSPECTION 14-61
TORQUE CONVERTER INSTALLATION·14-73
TORGUE CONVERTER REMOVAL······..·..·….··….·..·····14-60
TRIM CUp..···············..·····························..·······················3-4
TROUBLESHOOTING
ALTERNATORfSTARTER CLUTCH················ ·····11-4
BATIERYfCHARGING SYSTEM ·············· ·······20-5
BRAKE SYSTEM ··········· ·······..·······17-6
COOLING SYSTEM ·······················….·· ·..···············7-4
CRANKCASE/CRANKSHAFT/BALANCER 13·5
CYLINDER HEADNALVEfCAMSHAFT· ·..·········..·..·9·5
CYLINDERfPISTON..·,….·..···,·····..· ,..,..·,,..0-3
ELECTRIC STARTER··..···..·· ·····22-4
ENGINE DOES NOT STAATORIS HARDTO
START· · ·..· · ··· ·..· ·..·············25-2
ENGINE LACKS PQWER ..,·..· ·····..·..··················25-3
FRAME/BODY PANELS/EXHAUST SYSTEM··..·· ·3-2
FRONT DRIVING MECHANISM········..·..·········· ·18-6
FRONT WHEEUSUSPENSION/STEERING ..· ·······15-5
TROUBLESHOOTING
IGNITION SYSTEM–··················· ·····························21-4
LUBRICATION SySTEM··················· ·,·,,····················5-4
POOR HANDLING····················..·······························25·6
POOR PERFORMANCE AT HIGH SPEED 25-6
POOR PERFORMANCE AT LOW AND IDLE
SPEED·········· _-………… ························25-5
REAR DRIVING MECHANISM·········· · · 19-5
REAR WHEEUSUSPENSION 16-5
SUB·TRANSMISSION/GEARSHIFT LINKAGE · ·12-4
INDEX
UNIVERSAL JOINT 19-15
VALVE CLEARANCE························ ..·························· ..··4-8
VALVEGUIDEREPLACEMENT······ ······························9-12
VALVESEAT INSPECTION/REFACING ···……….···········9-13
WATERPUMp··· ····················7-13
WHEEL HUB AND KNUCKLE ······································15-15
WHEEL HUB/KNUCKLE(REARj·····································16-6
WHEElSITIRES· , ··,·,······················4-22
WIRINGDIAGRAM ..· ·..··· ·..···….·,,,,,·……….···..·24-3

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DESCRIPTION:
=========

COVERS ALL MODELS & ALL REPAIRS A-Z

THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE SAME EXACT MANUAL USED BY MECHANICS AND TECHNICIANS AT THE DEALERSHIPS & GARAGES TO SERVICE, REPAIR, MAINTAIN & DIAGNOSE YOUR VEHICLE.

CLEAR STEP BY STEP INSTRUCTIONS, DIAGRAMS, ILLUSTRATIONS, SPECIFICATIONS & WIRING SCHEMATICS TO COMPLETELY TROUBLESHOOT AND REPAIR YOUR VEHICLE WITH UTMOST EASE!

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