1996-2004 Acura 3.5RL Service Manual

Download 1996-2004 Acura 3.5RL Service Manual


1996-2004 Acura 3.5RL Service Manual & Body Repair Manual.pdf
October 27, 2008 · Filed Under Acura · Tags: Acura-3.5RL, Body-Repair-Manual, Service-Manual, Wiring-Diagram

The Acura 3.5RL (RL stands for Refine Luxury) was an executive car built in Saitama Japan and also called as Honda Legend. It internally known and KA9 and is powered by 3.5L V6/C35A1 SOHC Sequential Multiport Fuel Injected engine and uses M5DA 4 speed automatic transmission. The Acura RL was intended to replace its predecessor, the Acura Legend.

This zipped material consists 2 manual, a Acura 3.5RL Service Manual and Acura 3.5RL Collision/Body Repair Manual, specially for Model Year 1996-2004 (first generation of Acura 3.5RL).

Service Manual Table of Contents:

* General Information [ Chassis and Paint Codes for ’96 Models; ’97 Models; ’98 Models; ’99 Models; ’00 Models; ’01 Models; ’02 Models; ’03 Models & ’04 Models Revised Component Terms Parts Marking (’03-’04 Models) Identification Number Locations Warning/Caution Label Locations Under-hood Emissions Control Label Lift and Support Points Towing Service Precautions ]
* Specifications [ Standards and Service Limits Engine Electrical Cylinder Head/Valve Train Engine Block Engine Lubrication Cooling Fuel and Emissions Automatic Transmission Differential Steering Suspension Brakes Air Conditioning Design Specifications Body Specifications ]
* Maintenance [ Lubrication Points Maintenance Schedule Normal Conditions Severe Conditions ]
* Engine Electrical [ Special Tools Starting System Starter Test Starter Starter Solenoid Test Field Winding Test Armature Inspection and Test Starter Brush Holder Test Starter Brush Inspection Planetary Gear Inspection Overrunning Clutch Inspection Overrunning Clutch Removal Starter Reassembly Performance Test Ignition System Ignition Timing Inspection Idle Speed Check Noise Condenser Capacity Test Ignition Control Module Input Test Ignition Coil Spark Plug Inspection Charging System Alternator Cruise Control Control Unit Input Test Set/Resume/Cancel Switch Test/ Main Switch Test Brake Pedal Position Switch Test Actuator Solenoid Test Actuator Test Actuator Cable ]
* Engine [ Engine Removal/Installation Cylinder Head/Valve Train Engine Block Engine Lubrication Intake Manifold/Exhaust System Cooling ]
* Cooling [ Radiator Replacement Engine Coolant Refilling and Bleeding Cap Testing Testing Thermostat Replacement Testing Water Pump Fan Control Fan Control Module Terminals Fan Motor Testing Radiator Fan Control Sensor Testing Engine Coolant Temperature (ECT) Gauge (’96-’02 models) Gauge Testing Sending Unit Testing ]

* Fuel and Emissions [ Special Tools System Description Vacuum Connections Electrical Connections System Connectors Engine Compartment Dash and Floor Procedures Symptom Chart Probable Cause Chart PCM Terminal Arrangement DTC Chart How to Read Flow Charts PGM-FI System System Description How to Set Readiness Codes MIL Circuit Idle Control System System Description Air Conditioning Signal Alternator FR Signal Starter Switch Signal PSP Switch Signal Brake Pedal Position Switch Signal Idle Air Control Thermal Valve Idle Speed Setting PCM Memory Setting Fuel Supply System Fuel Lines Fuel Tube/Quick-Connect Fittings System Description Fuel Pressure Fuel Injectors Fuel Pressure Regulator Fuel Pump Relay Fuel Pump Resistor Fuel Filter Fuel Pump Fuel Gauge Fuel Gauge Sending Unit Low Fuel Indicator System PGM-FI Main Relay Fuel Tank Intake Air System System Description Air Cleaner Throttle Cable Throttle Body Intake Manifold Runner Control (IMRC) System Intake Air Bypass (IAB) Control System Emission Control System System Description Tailpipe Emission Three Way Catalytic Converter EGR System PCV System Evaporative Emission Controls Description EVAP Canister and Canister Vent Shut Valve Replacement EVAP Two Way Valve and Bypass Solenoid Valve Replacement Fuel Tank Vapor Control Valve (’00-’04 Models) Test Replacement Evaporative Emission EVAP Two Way Valve Testing ]
* Transmission

[ Automatic Transmission Differential Driveshafts ]
* Steering [ Special Tools General Troubleshooting Noise and Vibration Fluid Leaks Steering Operation Power Assist Check Parked Power Assist Check at Road Speed Power Steering Speed Sensor Replacement Linkage and Gearbox Pump Belt Rack Guide Adjustment Fluid Replacement Pump Pressure Check Steering Wheel Steering Column Steering Lock Replacement Power Steering Hoses, Lines Fluid Leakage Inspection Power Steering Pump Power Steering Gearbox Removal Ball Joint Boot Replacement ]
* Suspension [ Special Tools Wheel Alignment Caster Camber Front Toe Inspection Rear Toe Inspection/Adjustment Turning Angle Inspection Wheel/Hub Inspection Bearing End Play Wheel Runout Front Suspension Knuckle/Hub Replacement Ball Joint Boot Replacement Suspension Arms Front Damper Rear Suspension Hub Bearing Unit Replacement Suspension Arms Ball Joint Boot Replacement Rear Damper ]
* Brakes [ Conventional Brake Special Tools Rubber Parts/Brake Booster Brake Pedal Parking Brake Pedal Bleeding Brake System Indicator Front Brake Pads Front Brake Disc Disc Runout Inspection Disc Thickness and Parallelism Inspection Front Brake Caliper Disassembly/Reassembly Master Cylinder/Brake Booster Removal/Installation Master Cylinder Pushrod Clearance Adjustment Brake Booster Inspection Rear Brake Pads Rear Brake Disc Disc Runout Inspection Disc Thickness and Parallelism Rear Brake Caliper Disassembly/Reassembly Parking Brake Parking Brake Shoes Replacement Lining Surface Break-in Brake Hoses/Lines Inspection/Torque Specifications Hose Replacement Parking Brake Cable Inspection and Replacement ABS (Anti-lock Brake System) (’96-97 models) Special Tools ABS Control Unit Terminal Arrangement Diagnostic Trouble Code (DTC) DTC Indication Symptom-to-System Chart ABS Function Test Modulator Unit Relieving System Pressure High Pressure Brake Fluid Replacement/Bleeding Modulator Function Check Wire Harness Replacement Pump Motor Replacement Reservoir Replacement Accumulator Replacement and Disposal ABS Control Unit&

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